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    17 years of industry experience
    Focus on metal deburring and surface treatment solutions

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    What are the possible problems and solutions for the automatic polishing machine?

    2021-07-08

    Although the automatic polishing machine is more convenient, faster and higher, some problems will inevitably occur. This article will focus on the problems that may occur in the production of polishing machines and their solutions.


    Problems when using the polishing machine:


    It goes without saying that the importance of the polishing wheel in the entire polishing process, no matter what kind of surface treatment, it must be used to complete. Grinding, peeling, deburring, matte polishing, mirror polishing, etc. In addition, there are many more prominent issues.


    To choose polishing wheels according to different polishing materials, different metals use different polishing wheels. For example, a hemp tanker or tanker can be used to polish stainless steel for the first time. The hardness of the hemp wheel should be large enough to achieve the polishing effect of the stainless steel surface. But this kind of polishing wheel cannot be used for products such as copper. The texture is too soft, and the polishing wheel is too hard and easily deformed. Wind wheels are now commonly used.



    拋光機

    The polishing machine can be selected according to the polishing needs. As mentioned earlier, frosted, frosted and mirror polished have different requirements. Usually abrasive belts and thousand impellers are abrasive belts, and sometimes sponge wheels and hemp wheels can be used for grinding. The matte effect adopts hemp rope wheel, hemp wheel, thousand silk wheel and so on. Cloth wheels are generally made of mirror-effect stainless steel, and bead cloth wheels can be used for softer cloth wheels.


    Fixture problem:


    During the automatic polishing process, product fixation problems are often encountered. There are many types of products in the polishing industry. Ordinary products such as round pipes, square pipes, flat plates, etc. do not require fixtures, and there are also standard polishing machines, and some irregular or small products need to be fixed and polished. The jig used to fix the product is called a polishing device. They are generally fixed on a mechanical table. Vacuum fixture, magnetic fixture, universal fixture.


    Do not use jigs to polish irregular products, they may fall off. In polishing production, this is the least allowable for safe production. Therefore, a well-designed tooling fixture will greatly improve processing efficiency. For example, when a flat-plate polishing machine is used for small flat products, the fixture needs to be installed on the worktable of the flat-plate polishing machine. Vacuum fixtures can be used for ordinary flat products, and magnetic fixtures can be used for iron parts. However, the manufacture of jigs usually needs to be customized according to the polished shape of the product. In order to adapt the fixture to the machine and product, it should be polished as much as possible during the design process.


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